ZK-660FCS full automatic rigid box making machine, using motion controller system, visual manipulator system and touch screen man-machine interface system, which achieve automatic paper feeding, gluing, cardboard four corners taping, positioning, feeding, edge covering, full ear folding, forming and shaping of the finished box. The hole operations are fully automatic.

Features
1. Suitable for all kinds of automatic rigid box production line.
2. Automatic suction and conveying of paper and cardboard.
3. Full computer function parameter setting and fault alarm function.
4. The whole machine adopts the control system of the motion controller, and touch screen man-machine interface control system.
5. Taping machine using separate man-machine interface control system.
6. Electronic cam and mechanical cam combine to play their respective advantages.
7. Visual manipulator positioning (error ± 0.05mm).
8. 24-hour control glue preheating function, glue viscosity automatic control system (optional).


Main Specification

Model ZK-660FCS

Function mode selection

I standard

II half ear fold

III full ear fold

Box Size

Length

L

max

400mm

400mm

400mm

Length

L

min

85mm

85mm

85mm

Width

W

max

300mm

200mm

100mm

Width

W

min

60mm

60mm

60mm

Height

H

max

125mm

120mm

120mm

Height

H

min

12mm

45mm

45mm

Turn In Depth

Turn in

R

max

70mm

Turn in

R

min

15mm

Paper wrap size

Length

B

max

660mm

Length

B

min

190mm

Width

A

max

560mm

Width

A

min

155mm

Thickness

g/m2

max

100

Thickness

g/m2

min

350

Cardboard

Thickness

mm

max

3

Thickness

mm

min

0.8

Speed

pcs/min

15-35

15-30

15-25

Ear folding

mm

15

15-100

15-100

Precision Error

±0.05mm

Paper pile height



260mm

cardboard pile height



1000mm

Electrical power

24KW

Glue tank capacity

45L

Air supply

12L/min

Net weight

8100KG

Overall dimension

6800mm×4300mm×3000mm

Note: The minimum length of box (85mm) requires additional spare parts.

Automatic fault diagnosis
The full automatic rigid box making machinery has Automatic fault diagnosis, Can safeguard the machinery momentarily self-examination, handling equipment revolution information in prompt accurately, also can be guaranteed the equipment at the good working status.
Machine with easy operation, the work setup time is short, and suits the long, medium and short version running flexible.The User-friendly design of the full automatic rigid paper box making machinery is low to the mechanical operator specification; the ordinary female worker can be operating machine. Equipment’s work setup time is short, generally the box changing time is about 1-2 hours, and suts the long medium and short version running flexible.
The equipment control simple, realizes the safe operation and the protection design.
The equipment has realized the safe operation and the protection design in each partial part's design and the generating process, for safeguard the user avoid safe hidden trouble in the high speed production process.

Environmental Requirement
(1)Temperature: normal ambient temperature of 20°C (In the summer should be install air conditioning system)
(2)Humidity: 50%-60%
(3)Keep the machine away from oil and gases, chemicals, acids, alkalis, explosive or flammable material
(4)Ambient lighting: more than 300LUX
(5)Avoid direct sunshine
(6)Avoid being close to those machines which can cause vibration
(7)Avoid direct cooling by fans

Material packaging requirement
(1)The surface paper, the cardboard are smooth
(2)The surface paper duplicate abdomen must be pass two-sided static electricity processing
If the colour of the surface paper (black) is similar with the conveyor belt, pls stick some other colour (like white) sticking tape, for distinction the colors.
Electrical power unit requirement
This machine uses the three-phase power source: 380V 50Hz, atmospheric pressure: 0.8Mpa
Personnel requirement
To ensure the safety of the operator, to maximize the performance of the machine, reduce faults and prolong its using life. Checking and repairing electrical control circuits must be carried out by electrically skilled persons ( about 1 person one machine)
Machine matching with auxiliary material:1.glue,2,tape
Glue features:
Unlimited usability of animal glue ensures perfect quality of products in terms of environmental friendliness and high accuracy
The glue of the full automatic rigid box making machinery using is animal glue. There has the following characteristics:1.dry fast, Under 20-25℃, usually drying time in 5-7 seconds, Even if under more than 30 degrees high temperatures, also can be dry in more than ten seconds, Thus, the cardboard will not drinking water and become deformed.. 2. Smoothly, after animal glue coating, will form mirror surface cellophane in the paper surface, the paper carton finished product looks flat and smoothly. 3. Environment-protective, which is the biggest feature Distinguishes in the traditional chemistry crepe glue, the animal glue is uses and boil with the animal fur and bone, therefore it may apply in food, drug sundries and daily clothing packing widely.
The heat change stick glue system of the full automatic rigid box making machinery has entrusted with the animal glue more widespread using space. The user can be control the thickness and viscosity of the glue easily, and produces a product from beginning to end.